SIMPLE A COOL
CONCEPT

WE TOUCH YOUR WORLD WITH COLOURS

FIW ColourMaxxTM PPGS (Prepainted Galvanised Steel) is produced by Federal Iron Works Sdn Bhd (FIW), Bukit Raja Plant by modern continuous Colour Coating Line under strict conditions of quality control at every stage of production by combining the most up-to-date technology in process equipment with the best available organic and inorganic coatings and chemical treatments.

FIW produces a full range of PPGS coil to satisfy the various product applications and service environment at home, factory, office, commercial properties, advertising, cold room, clean room, transportation barns and sheds.
 
 
Starting in 1986, FIW has pioneered the local coil coating industry with great success. Today, FIW is one of the most established coil coaters in Malaysia renowned for its quality.

All of FIW ColourMaxxTM PPGS Products are designed and produced to the high and exacting standards of each individual customer. Our experience, expertise and dedication to service and continuous technical development during the past 24 years has resulted in many satisfied customers who have been using our ColourMaxxTM PPGS specially formulated to perform and illuminate for years to come.

It is FIW’s firm belief that the value of our reputation is our most precious asset, thus customer satisfaction is our primary focus.

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Products & Characteristics


  • A high performance polyester coating based on polyester resins.
  • The most popular and sellable PPGS product in the market because of its outstanding weathering performance and its most competitive pricing.
  • Able to withstand excessive paint chalking and provide good flexibility during fabrication process.
  • One of the most sought after PPGS in hot and humid tropical environment.
  • Wide range of attractive colours for selection to suit individual tastes and preferences.


  • The most preferred premier PVdF coating system in the industry.
  • The binder in this coating contains more than 70% polyvinylidene fluoride which offers a unique combination of excellent outdoor durability, formability and chemical resistance.
  • Withstand long hours of UV-radiation without indicating any sign of degradation.
  • Able to withstand extreme corrosion depending on the thickness of coatings and can be applied with variety of primer and multi-layers of PVdF coatings.
  • The colour retention ability totally outperforms any other conventional products in the market.
  • PVdF finishes resist dirt pickup, chalking, fading, and uv degradation.
  • The PVdF film resists chipping, cracking, crazing, erosion, abrasion and impact.


  • Developed using highly durable binder and high performance inert pigments, offering excellent weathering performance for colour and gloss retention.
  • Coating system acts as a barrier to prevent dirt from adhering and then embedding into the paint film.
  • Unique coating surface also helps to disperse the water effectively.
  • Loose dirt particles are easily washed off by the wind and rain, keeping the coating clean and the colour looking fresh.


  • Specially formulated for energy savings. More importantly, it increases product lifespan.
  • Reduce heat from transferring into the interior of a building, thus, a wise choice to achieve energy savings.
  • Environment friendly as it contributes to reduction in consumption of fossil fuel.


  • Exclusively developed for ceiling tee bar system usage.
  • Displays extreme flexibility in handling complicated and crucial formation during roll forming of coated ceiling tee strip.
  • A unique polymer resin has been added to the finish coat of Flexi ColourMaxx™ to maximize its flexibility.


  • A unique polyester based static dissipative coating designed for clean room application.
  • Its main characteristic is to be adjustable in surface resistivity.
  • Widely used in clean faculty like Surgery Theater and Semiconductor Manufacturing Lab.
  • Accumulation of electrostatic charges can affect proper functioning of sophisticated electronic devices.
  • Formulated to fully comply with this safety requirement.
 
Coating System
 
Section View of Paint Coating
 
 
 
The Technology of Coil Coating
Coil coating is based on the concept that it is easier and cost effective to prepaint on a flat metal surface than postpaint on an uneven surface through dipping or spraying.

It can be custom paint with multitude of colours to choose from together with specific finishings. Most importantly, it ensures uniformity and perfect consistency between each batch of products. The benefits of prepainted metal products can be described as highly durable and are resistant to corrosion and can withstand harsh weather conditions.
 
 
Types of Coating
     Type of Paint   Regular
  Polyester
  Self Cleaning
  Polyester
  PVdF   Anti-Static   Flexible Paint
  for Ceiling T
  Heat Resistant
  Paint
  Hardness   2   2   2   3   3   3
  Flexibility   2   2   1   2   1   2
  Scratch-Resistant   3   2   1   3   3   3
  Stain-Resistant   3   1   1   3   3   3
  Solvent-Resistant   2   2   1   2   2   2
  Chemical-Resistant   3   3   1   3   4   3
  Corrosion-Resistant   3   3   2   3   4   3
  Dirt-Resistant   2   1   2   2   4   2
  Exterior Durability   3   3   1   3   4   3
  Cost   1   3   5   4   2   3
Figures are shown on a scale of 1 to 5, where 1 represents the optimum score.
 
 
Description of Colour Coating Process
  1. High quality Hot Dip Galvanised Steel Coils produced by our state of the art NOF galvanising line are used as substrate (Feed Stock) for colour coating by our continuous coil coating line.
  2. Conversion coating is chemically applied to the galvanised steel to enhance the corrosion resistance and to ensure a secure bonding surface for the paint films.
  3. A corrosion inhibiting metal chromate primer is applied to one or both sides in the prime coater and is oven baked in the prime oven.
  4. A specially formulated finish coat to meet the end application and environmental conditions is applied to the top side. At the same time, a backer coat or if required service coating is applied to the bottom side in the finish coater. These are then oven-baked in the finish oven.
  5. Finally the finished product PPGS coil is recoiled and cut to the required coil size specified by individual customers.
 
Quality Assurance
Stringent quality control is the hallmark of FIW ColourMaxxTM PPGS. All quality control tests are exhaustively carried out in 3 stages : 1) Before Coating 2) During Coating 3) After Coating to ensure the final products are of highest quality. Research and development is also one of FIW’s main priorities in developing new and innovative products to meet the ever changing and evolving trends in the industry.

In line with our commitment to give our customers consistent and reliable quality, we have since the year 2002 obtained ISO 9001:2000 certification followed by ISO 9001:2008 in year 2009 for Quality Management System in respect of the production of prepainted steel sheets/coils, and Hot Dip Galvanised steel sheets and coils.
Type of Tests Conducted:
  Test Item :   Typical Result
  Solvent Resistance :   MEK > 100 Double Rub
  Pencil Hardness :   Min 2H (Mitsubishi Uni Pencil)
  Reverse Impact :   5 Joules Impact - No Adhesion failure
  Erichsen Test :   4 - 6mm Depth, 15mm Dia. Cupping - No Adhesion failure
  Cross Hatch Test :   100/100 1mm square - No Adhesion failure
  T Bend :   0T - 4T
 
  Other Tests
  • Paint Coating Thickness (DFT)
  • Zinc Coating Mass
  • Paint Glossiness Test
  • Colour Matching (Visual & Colour Meter)
  • Salt Spray Corrosion
  • Humidity Test
 
Application & Usage
Building
Exterior : Roofing, Awnings, Wall Cladding, Gutters, Sandwich Panels, Shutters, Pre-engineered Building Systems.
Interior : Walls & Partition, Ceiling Strips


Transportation
Road and Highway Signs, Number Plates, Aircraft Hangers, Bus Shelter


Commercial
Display Shelving, Signage & Bill Board, Cold Room Wall Panels, Clean Room Wall Panels


Household Electrical Goods
Freezers, Washing Machine, Tumble Dryer, Appliance Control Panels, Oven and Microwave Ovens, Hi-fi, Computer Casings, Small Electrical Appliances


Furniture
Steel Furniture, Venetian Blinds
 
   
Clean Room   Surgical Room   Kuching International Airport
 
Handling, Installation & Maintenance
 
Guide to handling, Installation and Maintenance of ColourMaxxTM Prepainted Galvanised Steel
Transport
  • Transport should be effected under conditions which protect the product as far as possible from damp and wet on the one hand and shock and abrasion on the other
  • It is advisable to check the condition of the material on delivery and to note any mechanical damage or damage due to ingress of water and / or any other types of contaminants
  • Any such damage should be registered without delay with the transporters and insurers since transit damage is normally not the responsibility of the coil coater
  • If moisture is found to be present, the pack must be opened immediately and the sheets separated and thoroughly dried.
At The Site
Care and storage of ColourMaxxTM Prepainted Steel prior to installation is vital to the life of the product installed. If not required for immediate use, stack sheets or bundles neatly and clear of the ground at an angle to allow drainage. The sheeting must be protected from rain and moisture with tarpaulins. Rain or condensation is easily drawn between the surface of nested sheets by capillary action or driven in by wind action, and as this trapped moisture cannot evaporate normally, it can cause deterioration of the surface coating by “crevice corrosion” which may lead to a reduced life expectancy or poor appearance (wet storage stain).
Bending And Forming
Bending and roll-forming of ColourMaxxTM PPGS should preferably be carried out dry. Lubricants such as kerosene or distillate should not be used because they soften the paint film. It is to be noted that the minimum bend radii recommended for ColourMaxxTM products should not be reduced as cracking of the paint film could occur. While these cracks are not always visible to the naked eyes they may harbour dirt and when used as external building components, result in tension bend corrosion.
Fasteners And Accessories
  • Selection of fasteners and accessories is crucial in ensuring the prepainted sheets enjoy maximum life
  • Lead and copper should never be used and come into direct contact with ColourMaxxTM PPGS
  • Only galvanised steel, zinc, aluminium or zinc-aluminium alloy is recommended.
Steel Debris Damage
Steel debris arising from cutting or piercing with friction saws, abrasive discs or drills and other metal scraps, such as rivet shanks, nails, screws and nuts, if left on a prepainted steel surface, will cause rust stains which will detract from the finished appearance. Steel debris should be swept or hosed from the prepainted steel at the end of each day until installation work is complete.
Mixing Prepainted Products
Do not match and mix ColourMaxxTM PPGS with “same colour” prepainted products from other sources on the same project. Differences in colour will be noticeable after sometimes due to different pigmentation and resin combinations used in paint manufacturing resulting in different dirt retention levels.
Touch Up
Overspray air-dry touch up paint weathers at a different rate to the oven dried paint used on ColourMaxxTM PPGS and eventually you will notice an unsightly blemish on the sheet. Our recommendation is not to touch-up. Minor scratching will not affect the life of the sheet and is rarely obvious to a casual observer. Should damage be substantial the sheet should be replaced.
Maintenance
  • To get the maximum performance from ColourMaxxTM prepainted steel roof it is vital you treat it with care
  • Areas not washed by rainwater need regular hosing which will enhance the attractiveness and product life of the prepainted sheets.